ECXT-3015 2000W/3000W fiber laser cutting machine
The use of bilateral servo motor and guide rotation mechanism, high cutting accuracy, the use of display professional software, can be free to design a variety of graphics to carry out or text instant processing, flexible processing, simple operation, convenient. Applied to high-speed cutting, with high speed and stability.
1) Scope of application
Suitable for stainless steel, carbon steel, alloy steel, silicon steel, galvanized steel plate, nickel titanium alloy, inconel alloy, titanium alloy and other metal materials.
Widely used in aerospace, automobile and ship, machinery manufacturing, elevator manufacturing, advertising production, household appliances manufacturing, medical equipment, hardware, decoration, metal external processing services and other manufacturing industries.
2) Advantages of fiber laser cutting machine
1. Excellent beam quality: the focusing spot is smaller, the cutting line is finer, the work efficiency is higher, and the processing quality is better;
2. Very high cutting speed: is the same power CO2 laser cutting machine 2 times;
3. High stability: the use of the world's top fiber laser, stable performance, key components service life of up to 100,000 hours;
4. Extremely high electro-optical conversion efficiency: fiber laser cutting machine is 2 times higher than CO2 laser cutting electro-optical conversion efficiency, energy saving and environmental protection;
5. Very low cost of use: the power consumption of the whole machine is only 20- of similar CO2 laser cutting machines.
6. Extremely low maintenance cost: no laser working gas; Optical fiber transmission, no need for reflective lenses; Significant maintenance cost savings can be achieved;
7. Product operation and maintenance is convenient: optical fiber transmission, no need to adjust the optical path;
8. Super flexible light guide effect: small size, compact structure, easy flexible processing requirements.
3)Cutting sample processing renderings
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Model |
EC-3000W/2000W |
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Work area |
3000*1500W |
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Max laser power |
2000W/3000W |
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High adjust |
Plane tracking |
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Minimum line width |
0.15mm |
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Pulse frequency |
1-5000Hz |
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Repeatability |
±0.02mm |
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Aim for positioning |
Red light |
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Power supply |
380V/50Hz/60Hz/100A |
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Machine size |
7880x3450x2000mm |
Ordinal Number Name Model/Series Quantity Manufacturer Name.
|
No. |
Product name |
Model/series |
Quantity |
Manufacturer |
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One |
Laser generator |
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1 |
Laser source |
3000w/2000w |
1 set |
Joint research and development |
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Two |
External optical path and cutting head |
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|
1 |
Laser cutting head |
auto focus |
1 set |
Jiaqiang |
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Three |
Machine tool host |
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1 |
Machine bed |
3015 exchange platform |
1 set |
Excellent Mechanical |
|
2 |
Linear Guides |
HGL HA2R |
2 sets |
Taiwan KING TEK |
|
3 |
Servo motor and driver |
|
4 sets |
Japan Fuji |
|
4 |
XY axis planetary reducer |
MAF-090 |
3 sets |
French Mordry |
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5 |
Helical gear/rack |
YYC 2M |
2 sets |
YYC |
|
6 |
Control cabinet |
|
1 set |
Excellent Mechanical |
|
7 |
Machine tool accessories |
|
1 set |
Excellent Mechanical |
|
Four |
CNC and software system |
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|
1 |
CNC system |
Bai chu |
1 set |
China Bai chu |
|
2 |
Industrial computer |
|
1 set |
Customized |
|
3 |
Electrical components |
|
1 set |
Schneider |
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Five |
Standard accessories |
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1 |
Precision Chiller |
HL-3000/2000 |
1 se't |
Wuhan Hanli |
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2 |
Automatic oil filling system |
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1 set |
electric |
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3 |
Industrial constant temperature air conditioner |
|
1 set |
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4 |
Exhaust system |
|
1 set |
pipeline reservation |
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5 |
Stabilizer |
|
1set |
customized |
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6 |
Receiving trolley |
|
1 set |
customized |
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Six |
Operational main efficiency |
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|
1 |
Max speed |
1.2G |
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2 |
Operational main efficiency |
120m/Min |
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Material type |
Thickness (mm) |
Speed (m/min） |
Focus position |
Cuttingheight (mm) |
Gas |
Nozzle Type |
Air pressure(bar) |
Laser power(W) |
cutting frequency(Hz ) |
Duty cycle% |
Cutting effect |
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Q235B Carbon steel |
1 |
38~40 |
0~-0.5 |
0.5 |
N2 |
single layer1.0 |
12~16 |
3000 |
5000 |
100 |
Glossy |
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2 |
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3 |
4~4.2 |
4.5~5.5 |
0.8 |
O2 |
double layer：1.0 |
0.6~0.9 |
3000 |
5000 |
100 |
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|
4 |
3.3~3.5 |
4.5~5.5 |
0.8 |
O2 |
double layer：1.2 |
0.6~0.9 |
3000 |
5000 |
100 |
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|
6 |
2.3~2.5 |
4.5~5.5 |
0.8 |
O2 |
double layer：1.2 |
0.6~0.9 |
3000 |
5000 |
100 |
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|
8 |
2.1~2.2 |
4.5~5.5 |
0.8 |
O2 |
double layer：1.2 |
0.6~0.9 |
3000 |
5000 |
100 |
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|
10 |
1.5~1.7 |
2~3 |
1.5 |
O2 |
double layer：3.0 |
0.6~0.9 |
2200~2400 |
5000 |
100 |
Dull polish |
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|
12 |
1.2~1.4 |
2~3 |
1.5 |
O2 |
double layer：3.0 |
0.6~0.9 |
2200~2400 |
5000 |
100 |
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|
14 |
1~1.1 |
2~3 |
1.5 |
O2 |
double layer：4.0 |
0.6~0.9 |
2200~2400 |
5000 |
100 |
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|
16 |
0.85~0.9 |
2~3 |
1.5 |
O2 |
double layer：4.0 |
0.6~0.9 |
2200~2400 |
5000 |
100 |
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|
18 |
0.7~0.75 |
2~3 |
1.5 |
O2 |
double layer：4.0 |
0.6~0.9 |
2200~2400 |
5000 |
100 |
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|
20 |
0.6~0.65 |
2~3.5 |
1.5 |
O2 |
double layer：4.0 |
0.6~0.9 |
2200~2400 |
5000 |
100 |
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22 |
0.5~0.55 |
2~3.5 |
1.5 |
O2 |
double layer：4.0 |
0.6~0.9 |
2200~2400 |
5000 |
100 |
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|
25 |
0.45~0.5 |
2~3.5 |
1.5 |
O2 |
double layer：5.0 |
0.6~0.9 |
2200~2500 |
5000 |
100 |
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|
SUS304 Stainless steel |
1 |
35~37 |
0~-1 |
0.5 |
N2 |
Single layer：1.0/1.2/1.5 |
12~16 |
3000 |
5000 |
100 |
Slag free |
|
2 |
13~15 |
-1.5~-2 |
0.5 |
N2 |
Single layer：1.5/2.0 |
12~16 |
3000 |
5000 |
100 |
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3 |
7~8 |
-2.5~-3 |
0.5 |
N2 |
Single layer：2.0/2.5/3.0 |
16~20 |
3000 |
5000 |
100 |
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|
4 |
4.5~5.5 |
-3.5~-4 |
0.5 |
N2 |
Single layer：3.0 |
16~20 |
3000 |
5000 |
100 |
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|
6 |
1.7~1.9 |
-5~-5.5 |
0.5 |
N2 |
Single layer：3.5/4.0 |
16~20 |
3000 |
5000 |
100 |
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|
8 |
0.8~1.0 |
-6~-7 |
0.5 |
N2 |
Single layer：4.0 |
16~20 |
3000 |
5000 |
100 |
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|
10 |
0.6~0.7 |
-7.5~-8.5 |
0.5 |
N2 |
Single layer：4.0 |
16~20 |
3000 |
5000 |
100 |
Small amount of hanging slag |
|
|
AL aluminum （6061 ） |
1 |
30~33 |
-0.5~-1 |
0.5 |
N2 |
Single layer：1.0/1.2/1.5 |
12~16 |
3000 |
5000 |
100 |
|
|
2 |
10~12 |
-1~-1.5 |
0.5 |
N2 |
Single layer：1.5/2.0 |
12~16 |
3000 |
5000 |
100 |
|
|
|
3 |
5.5~5.9 |
-2.5~-3 |
0.5 |
N2 |
Single layer：2.0/2.5/3.0 |
16~20 |
3000 |
5000 |
100 |
|
|
|
4 |
2.8~3.2 |
-3.5~-4 |
0.5 |
N2 |
Single layer：3.0 |
16~20 |
3000 |
5000 |
100 |
|
|
|
6 |
0.7~0.8 |
-5~-5.5 |
0.5 |
N2 |
Single layer：3.5/4.0 |
16~20 |
3000 |
5000 |
100 |
|
|
|
8 |
0.5~0.6 |
-6~-7 |
0.5 |
N2 |
Single layer：4.0 |
16~20 |
3000 |
5000 |
100 |
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Yellow metal |
1 |
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2 |
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3 |
4.5~5 |
-2~-2.5 |
0.5 |
N2 |
Single layer：2.0/2.5/3.0 |
16~20 |
3000 |
5000 |
100 |
|
|
|
4 |
3~3.5 |
-3~-3.5 |
0.5 |
N2 |
Single layer：3.0 |
16~20 |
3000 |
5000 |
100 |
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5 |
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6 |
1~1.2 |
-5~-5.5 |
0.5 |
N2 |
Single layer：3.5/4.0 |
16~20 |
3000 |
5000 |
100 |
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8 |
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Remarks |
1,In the cutting data, the core diameter of the output fiber of the 3000W laser is 100 microns； |
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2,This cutting data uses Jiaqiang cutting head, the optical ratio is 100/125 (collimation/focusing mirror focal length)； |
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3,Cutting auxiliary gas: liquid oxygen (purity 99.6%) liquid nitrogen (purity 99.995%); |
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4,Due to the differences in equipment configuration and cutting process (machine tool, water cooling, environment, cutting gas nozzle and gas pressure, etc.) adopted by different customers, this data is for reference only. |
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(1) BedThe bed adopts the patented structure of Chaoxing Group, and the overall aging stress relief treatment is completed by one-time precision machining of a large machining center to ensure high rigidity, precision and stability;
(2) Gear racks and guide rails
Rack and pinion: Taiwan precision helical rack and pinion, P-class linear guide as transmission elements, high precision and high speed.
Guide rails: Taiwan linear guides are used, and heavy-duty precision linear guides with optimized structural design are integrated. Compared with other linear guides, the load and rigidity are improved; it has the advantages of high speed, high load, high rigidity and high precision.
(2) Servo motor
Using Japanese servo motors, it has good dynamic response acceleration, and realizes the possibility of high-position positioning. High stability, high precision and maintenance-free.
(4) Reducer
Adopt imported reducer.
advantage:
High precision: backlash less than 3 arc minutes, accurate positioning.
High rigidity, high torque: The use of integral roller bearings greatly improves rigidity and torque.
No Grease Leakage: Use high-viscosity, hard-to-separate grease to effectively prevent grease leakage.
Easy maintenance: no need to change grease during the life of the product.
(5) Fiber laser generator
Choose the joint research and development fiber laser generator, the advantages of the laser generator:
▲ High electro-optical conversion rate
▲ Excellent beam quality
▲ Long service life
▲ Low cost of comprehensive use
▲ Maintenance free
6. Features of fiber laser head:
1. Adopt QBH interface, which can adapt to all fiber lasers output by QBH connector.
2. The dustproof design of the collimating protective mirror designed by the invention patent.
3. Automatic focus adjustment, fast speed, high precision and convenient operation.
(7) Control system:
The CNC control system consists of the main components such as the PC control system, the driver and its servo motor. The special laser CNC system is adopted, which represents the most professional laser processing CNC system. The compact and modular CNC meets the needs of users using high-performance CNC systems with its good price/performance ratio.
Superior performance
First-class technology and efficiency
CNC's new technology and open CNC architecture with Intel dual-core CPUs give users more flexibility in choosing CNC parts and one-step ahead CNC performance.
Modular structure
lHigh-speed machining
lHigh-speed machine tools require extremely short block cycle time (PA reaches 7200 blocks/sec) and special control algorithms and communication functions. "Adaptive pre-reading function" will pre-process 1000 blocks in real time program, and calculate the maximum feed rate within the programming parameters and limits to meet the requirements of complex machining.
Accuracy
The requirements for high productivity, high precision and good surface finish quality are constantly increasing.
Human-machine interface
Comprehensive diagnostic functions to quickly find faults; a variety of cutting auxiliary gases can be easily converted through the numerical control system.
It has a laser expert cutting process parameter library and a user-friendly expert library parameter interface, which can modify the laser cutting process parameters in real time in the interface.
The Ethernet communication interface can communicate directly with the computer and transfer part program files. With status display and display function of current position.
The hard disk storage space is 250G, and the processing program can be called directly from the hard disk, so it is not limited by the system memory. Remote diagnosis function, digital servo system. Color LCD display.
(8) Program design and nesting software
Cypcut and Cuytube is a powerful metal cutting system and intelligent typesetting software, including laser cutting process processing, common nesting functions and laser processing control. The main functions include graphics processing, parameter setting, custom cutting process editing, layout, path planning, simulation, and cutting process control.
9. Cooling system
Adopt Wuhan Hanli chiller system to cool the laser generator, efficiently cool the optical components and the cutting head. The cooling unit has a closed-loop cooling water circuit.
10. Industrial air conditioners
High-end dedicated industrial air conditioners are used to effectively ensure clean air and ambient temperature in the cabinet, intelligent automatic control, intelligent regulation according to the ambient temperature in the cabinet, double filter protection, fully adaptable to harsh environments such as poor environment, high dust, and high temperature. Greatly improve the service life of precision electrical components.
